Countersunk Head Hard Soldering Insert Nut

HomeProductsFrame InsertsPS-E03
PS-E03 Countersunk Head Hard Soldering Insert Nut in 6061-T6 Aluminum Alloy for bicycle OEM assembly
PS-E03

Countersunk Head Hard Soldering Insert Nut

Aluminum bicycle Countersunk Head Hard Soldering Insert Nut - Frame Inserts

6061-T6 Aluminum Alloy weld-in insert nut. Built for OEM bicycle assembly with traceable material and consistent quality.

M5 × 0.8
Thread Size
6061-T6 Aluminum Alloy
Material
3-4.5 N·m
Recommended Torque
natural sandblasted anodizing
Finish
ASTM B221
Reference Standard

01 Dimensions & Tolerances

Core dimensions are controlled for repeatable bicycle frame assembly. Custom dimensions, tolerances, and surface finish can be supplied from drawing.

ParameterSpecification
Thread SizeM5 × 0.8
Thread Accuracy6H (ISO 965-2)
Thread DirectionRight-hand
Overall Height15.0 mm
Body Diameter10 mm
Body Length12 mm
Flange Diameter16 mm including 90-degree countersink
Flange Thickness3.0 mm
Suitable Hole Diameter10.2 mm
Suitable Tube Wall Thickness1.0-2.5 mm
Tolerance Grade±0.05 mm

02 Material & Performance

Material selection is optimized for the target bicycle application with verified mechanical properties and corrosion resistance.

ParameterSpecification
Primary Material6061-T6
Material Grade / Class- (no grading system for aluminum alloy)
Applicable StandardsASTM B221
Tensile Strength310 MPa
Yield Strength276 MPa
Shear Strength190 MPa
HardnessHB 95-110
Density2.7 g/cm³
Processcold heading
Surface Finishnatural sandblasted anodizing

03 Application & Compatibility

Designed for bicycle OEMs, assembly factories, and component brands that need repeatable supply with documented QC.

ParameterSpecification
Frame Typeproject-specific road bike, gravel bike, project-specific
Typical Positionbottle cage project-specific, fender project-specific
Accessory / Mating Partbottle cage, fender, and computer mount
Environmentindoor and outdoor use
Compatible StandardsASTM B221 / ISO 965-2
Load Ratingdrawing-specific requirement
Recommended Torque3-4.5 N·m
Maximum Torque6 N·m
Installation MethodTIG weld-in installation
Recommended Tool4 mm hex key for auxiliary positioning
Installation Positiondrawing-specific requirement

Installation Steps

01
Confirm installation against the customer drawing
02
full TIG weld
03
Confirm installation against the customer drawing

04 Quality Assurance

Each production batch can be supplied with traceability records, inspection data, and packaging labels for OEM receiving control. SGS/TUV third-party test reports available on request.

Test / InspectionStandard & Criteria
Salt Spray Test336 hours ISO 9227 NSS, anodized finish
Torque VerificationISO 16047
Hardness TestingASTM E10 Brinell hardness HB
Thread InspectionISO 965-2 GO/NO-GO gauge inspection
Dimensional InspectionAQL 2.5 sampling inspection

05 Packaging & Ordering

Standard bulk packaging is available for assembly lines. Custom labels, kitting, and retail packaging can be prepared for brand programs.

ParameterSpecification
Standard Pack500 pcs/bag
Packaging MaterialPE resealable bag + corrugated carton
Industry Batch Reference1,000 pcs/specification for standard parts / 500 pcs/specification for other items
Batch Pricing Modeltiered volume pricing with no mandatory MOQ
Required Quote DataSize, material, finish, quantity, drawing if custom
READY TO GET STARTED?

Send your drawing, sample, or BOM and our team will confirm material, thread fit, finish, packaging, and lead time.

Engineering

Technical Inquiry

Send drawings or STEP files. Engineering response within 24 hours.

Send Drawing
Procurement

Request Quotation

Specify quantity, material, finish, and packaging. Quotes in 24 hours.

Get Quote
Sampling

Trial Order

Start with a small batch to validate fit, finish, and assembly workflow.

Order Samples