PremFixer CNC production area for repeatable custom fastener manufacturing

Production Equipment

Cold heading, CNC, heat treatment, and inspection — 50+ machines under one roof

Our manufacturing facility is equipped with 50+ production machines spanning the complete fastener manufacturing chain — from multi-station cold headers and precision CNC turning centers to automated optical sorting systems. With ±0.01mm precision, 95% process automation, and 24/7 continuous operation, our equipment fleet delivers consistent quality at production scale.

50+ Total Machines Production equipment
±0.01 mm Precision CNC machining accuracy
95% Automation Process automation rate
24/7 Operation Continuous production
ISO 9001 Bureau Veritas Quality certified

Core Machinery & Equipment

Our equipment fleet covers every stage of fastener production — from wire rod to finished part

Cold heading machine used for high-volume fastener forming

Multi-station Cold Headers

4-station and 5-station cold heading machines producing bolts, screws, and custom fasteners from M2 to M24. Single-pass forming of hex heads, flanged heads, and special profiles with superior material utilization. Capable of 300 pieces/minute at full speed.

M2–M24 Range 4-5 Station 300 pcs/min Near-Net Shape
CNC turn-mill center for complex bicycle hardware geometry

CNC Turning Centers

Precision CNC lathes and 3-axis machining centers for complex geometries, custom spacers, turned aluminum components, and small-batch fasteners. Automatic bar feeders enable lights-out continuous operation with ±0.01 mm tolerance and Ra 0.8 surface finish.

3-Axis ±0.01 mm Auto Bar Feed Alu & Ti Capable
Thread rolling dies forming a fastener thread

Thread Rolling Machines

Flat die and planetary thread rolling machines for work-hardened thread formation. Cold-rolled threads achieve 20–30% higher fatigue strength than cut threads, with superior surface finish and no material waste. M1.6 to M20 range across all standard and fine pitches.

Flat Die Planetary M1.6–M20 Fatigue +30%
Steel fasteners entering a controlled heat-treatment furnace

Heat Treatment Furnace

Continuous mesh belt furnace for quenching, tempering, and annealing — all with ±5°C temperature control up to 950°C. Ensures optimal and repeatable mechanical properties across production lots. Carburizing capability available for case-hardened fasteners.

Up to 950°C ±5°C Control Quench & Temper Carburizing
Coordinate measuring machine used for precision dimensional inspection

Quality Control & Inspection

Rigorous multi-stage inspection protocol using calibrated gauges, micrometers, thread plug/ring gauges, and profile projectors. AQL sampling per ISO 2859-1 with tightened inspection for critical dimensions. Dimensional reports and certificates provided with every shipment batch.

AQL Sampling ISO 2859-1 Thread Gauges Profiling
Technician inspecting finished stainless bicycle fasteners

Surface Treatment Solutions

Comprehensive surface treatment options delivered through a managed network of qualified coating specialists. We source and coordinate the right finish for your requirements — Dacromet, Zn-Ni, zinc electroplate, black oxide, PTFE, TiN, DLC, and passivation — with full quality verification before shipment.

Dacromet / Zn-Ni Electroplating Black Oxide PTFE / TiN / DLC

Technical Specifications

Detailed equipment capabilities and performance parameters

ParameterSpecification
Cold Header Size RangeM2 – M24 diameter, up to 150 mm length
CNC Machining Accuracy±0.01 mm tolerance, Ra 0.8 surface finish
Thread Rolling RangeM1.6 – M20, standard and fine pitch (ISO 261 / DIN 13)
Heat Treatment TemperatureUp to 950°C, ±5°C control, continuous mesh belt
Inspection StandardsAQL sampling per ISO 2859-1, tightened inspection for critical dimensions, full dimensional reports
Production SpeedUp to 300 pieces/minute (cold heading), 24/7 continuous
Material CompatibilityCarbon steel, alloy steel, stainless steel (304/316), titanium (Gr.2/Gr.5), aluminum
Surface Finish OptionsDacromet, Zn-Ni, zinc electroplate, black oxide, PTFE, TiN, DLC, passivation — sourced via managed partner network with in-house verification

Smart Manufacturing Advantages

Automation, traceability, and intelligent systems that drive quality and efficiency

Automated Production Lines

Integrated automation from raw material to finished product. Cold headers, CNCs, and sorters linked through automated material handling — minimizing human error and ensuring batch-to-batch consistency.

Real-time Quality Monitoring

In-process SPC and vision systems monitor critical dimensions in real time. Deviations trigger immediate alerts — enabling corrective action before a single non-conforming part reaches the next station.

Full Barcode Traceability

Every batch is tagged at raw material receipt and tracked through every production step to final shipment. Heat numbers, machine IDs, operator stamps, and inspection results are linked — providing complete lot-level genealogy.

Global Standard Compliance

Equipment, processes, and documentation comply with ISO 9001:2015 (BV certified), ISO 898-1, ASTM F606, and DIN 267. Test certificates are available in Chinese and English — ready for your import compliance file.

Rapid Tooling Changeover

Quick-change tooling systems and standardized die sets enable fast changeover between product variants. This flexibility supports both high-volume production runs and short-batch custom orders without sacrificing efficiency.

Smart Warehouse Integration

5,000 m² intelligent warehouse with FIFO inventory rotation, automated material handling, and real-time stock visibility. Integrated with production scheduling to ensure raw material availability and finished goods readiness.

Equipment Gallery

See our production machinery in action

See Our Equipment in Person

Schedule an on-site factory tour to walk the production floor and meet the engineering team behind every fastener we ship. NDA available for proprietary projects.