Special Shaped Angled Internal Routing Sleeve

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PS-E11 Special Shaped Angled Internal Routing Sleeve in 6061-T6 Aluminum Alloy for bicycle OEM assembly
PS-E11

Special Shaped Angled Internal Routing Sleeve

Aluminum bicycle Special Shaped Angled Internal Routing Sleeve - Frame Inserts

Aluminum Special Shaped Angled Internal Routing Sleeve. Built for OEM bicycle assembly with traceable material and consistent quality.

- (unthreaded)
Thread Size
6061-T6 Aluminum Alloy
Material
none
Recommended Torque
Clear Anodizing
Finish
ASTM B221
Reference Standard

01 Dimensions & Tolerances

Core dimensions are controlled for repeatable bicycle frame assembly. Custom dimensions, tolerances, and surface finish can be supplied from drawing.

ParameterSpecification
Thread Size- (unthreaded)
Thread Accuracynone
Thread Directionnone
Overall Height20 mm
Suitable Hole Diameter12.2 mm
Suitable Tube Wall Thicknessnone
Tolerance Grade±0.05 mm

02 Material & Performance

Material selection is optimized for the target bicycle application with verified mechanical properties and corrosion resistance.

ParameterSpecification
Primary Material6061-T6
Material Grade / Class- (no grading system for aluminum alloy)
Applicable StandardsASTM B221
Tensile Strength310 MPa
Yield Strength276 MPa
Shear Strength190 MPa
HardnessHB 95-110
Density2.7 g/cm³
Processcold heading+project-specific
Surface FinishClear Anodizing

03 Application & Compatibility

Designed for bicycle OEMs, assembly factories, and component brands that need repeatable supply with documented QC.

ParameterSpecification
Frame Typeproject-specific road bike, project-specific, e-bike project-specific
Typical Positionhead tube, down tube project-specific
Accessory / Mating Partbrake hose and shift housing project-specific
Environmentindoor and outdoor use
Compatible StandardsASTM B221
Load Ratingdrawing-specific requirement
Recommended Torquenone
Maximum Torquenone
Installation Methodpress-fit type
Recommended Toolpress tool
Installation Positionhead tube, down tube project-specific

Installation Steps

01
pre-drill the tube
02
align the guide sleeve
03
press until seated
04
insert cable housing

04 Quality Assurance

Each production batch can be supplied with traceability records, inspection data, and packaging labels for OEM receiving control. SGS/TUV third-party test reports available on request.

Test / InspectionStandard & Criteria
Salt Spray Test336 hours ISO 9227 NSS, anodized finish
Torque Verificationnone
Hardness TestingASTM E10 Brinell hardness HB
Thread Inspectionnot applicable
Dimensional InspectionAQL 2.5 sampling inspection

05 Packaging & Ordering

Standard bulk packaging is available for assembly lines. Custom labels, kitting, and retail packaging can be prepared for brand programs.

ParameterSpecification
Standard Pack500 pcs/bag
Packaging MaterialPE resealable bag + corrugated carton
Industry Batch Reference1,000 pcs/specification for standard parts / 500 pcs/specification for other items
Batch Pricing Modeltiered volume pricing with no mandatory MOQ
Required Quote DataSize, material, finish, quantity, drawing if custom
READY TO GET STARTED?

Send your drawing, sample, or BOM and our team will confirm material, thread fit, finish, packaging, and lead time.

Engineering

Technical Inquiry

Send drawings or STEP files. Engineering response within 24 hours.

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Procurement

Request Quotation

Specify quantity, material, finish, and packaging. Quotes in 24 hours.

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Sampling

Trial Order

Start with a small batch to validate fit, finish, and assembly workflow.

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