Aluminum Sleeve with Steel Liner

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PS-E13 aluminum outer sleeve with steel liner for bicycle routing assemblies
PS-E13

Aluminum Sleeve with Steel Liner

Aluminum outer sleeve with steel liner for bicycle frame routing interfaces

Confirmed two-component construction: aluminum outer sleeve with steel liner. Material grades, dimensions, assembly process, finish, and validation follow the approved drawing.

Unthreaded; interface drawing controlled
Thread Size
Aluminum outer sleeve with steel liner
Material
Not applicable unless defined by the assembly drawing
Recommended Torque
Component- and drawing-specific
Finish
Customer drawing and component material specifications
Reference Standard

01 Dimensions & Tolerances

Core dimensions are controlled for repeatable bicycle frame assembly. Custom dimensions, tolerances, and surface finish can be supplied from drawing.

ParameterSpecification
Thread SizeUnthreaded; interface drawing controlled
Thread AccuracyNot applicable
Thread DirectionNot applicable
Overall Height25 mm
Suitable Hole Diameter12.2 mm
Suitable Tube Wall Thicknessnone
Tolerance GradeFeature-specific and drawing controlled

02 Material & Performance

PS-E13 is confirmed as a two-component assembly with an aluminum outer sleeve and steel liner. Exact grades, component properties, finish, and validation remain drawing- and test-report controlled.

ParameterSpecification
Primary MaterialAluminum outer sleeve with steel liner; grades per approved drawing
Material Grade / ClassComponent-specific; no unified property class
Applicable StandardsCustomer drawing and approved component material specifications
Tensile StrengthComponent material certificate / test-report controlled
Yield StrengthComponent material certificate / test-report controlled
Shear StrengthAssembly and test-plan specific
HardnessComponent-specific and test-report controlled
DensityNot applicable as one value for the two-component assembly
ProcessAluminum outer-sleeve manufacturing plus steel-liner assembly; route confirmed by drawing
Surface FinishNatural or drawing-specified; partner-applied protection available when required

03 Application & Compatibility

Designed for bicycle OEMs, assembly factories, and component brands that need repeatable supply with documented QC.

ParameterSpecification
Frame Typeproject-specific fully internal-routing frame
Typical Positionbottom bracket shell, head tube project-specific
Accessory / Mating Partbrake hose and shift housing project-specific
Environmentindoor and outdoor use
Compatible StandardsFrame interface and component material specifications defined by the project
Load Ratingdrawing-specific requirement
Recommended Torquenone
Maximum Torquenone
Installation Methodpress-fit type
Recommended Toolpress tool
Installation Positionbottom bracket shell, head tube project-specific

Installation Steps

01
pre-drill the tube
02
guide-sleeve press-fit
03
insert cable housing
04
drawing-specified steel liner

04 Quality Assurance

Inspection, testing, traceability, and packaging records follow the approved drawing, applicable component specification, customer requirement, and agreed control plan. Qualified partner testing can be coordinated when specified.

Test / InspectionStandard & Criteria
Salt Spray TestMethod, duration, component exposure, and acceptance follow the approved specification; ISO 9227 when specified
Torque Verificationnone
Hardness TestingPer approved material and component test plan
Thread Inspection- (unthreaded)
Dimensional InspectionSampling or 100% CTQ inspection per drawing and customer control plan

05 Packaging & Ordering

Single pieces, samples, and production quantities can be quoted. Packaging, labels, kitting, and documentation are confirmed for the order; unit price scales with quantity and process requirements.

ParameterSpecification
Standard PackAny quantity accepted; packaging confirmed by quotation
Packaging MaterialBulk, kitting, labels, and customer packaging available by quotation
Industry Batch ReferenceNo mandatory MOQ; unit price scales with quantity and process
Batch Pricing ModelQuantity-based quotation; approved sample fees may be credited to a follow-on production order
Required Quote DataAssembly drawing, component materials, quantity, finish, fit, testing, and packaging requirements
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Engineering

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Procurement

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Sampling

Trial Order

Start with a small batch to validate fit, finish, and assembly workflow.

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